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Tutorial: Perfect Zipper Tab

Posted on May 30, 2014 by Erin Erickson | 31 Comments

ZipperTabTutorial

I think most of you have a good handle on this, but I know there are a few of you who have voiced your dislike for the little zipper tab. I assure you it is better than dented in corners on zipper pouches. :P

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Several of my zipper installation techniques center around the same idea: Don’t sew zipper teeth into seams, especially top corners, if you can avoid it. This makes for a much cleaner, more professional finish. I don’t even like the metal zipper stops – I cut them right off – because there is too much of a chance of a broken needle. Let’s avoid that, yes?

So, that leaves a folded zipper tab either sewn into the top seams like on The Essential Wristlet or you can extend the zipper tape like on the Two Zip Hipster, Daytripper, Quick Zip Lunch Bag, Make Me Up, and the Gadget Guard. The reason that I chose to extend the zips on those is for one good reason: You want the zipper to open wide. If you had a zipper tab sewn into the top seam of the Gadget Guard, like it is the wristlet, you would need to add AT LEAST another inch of to the width, which defeats the purpose of a snug fit and makes your device flop around inside. On the purses, it’s so you can open them all the way and actually see into it and find things.

While making the Gadget Guard, I documented the process I’ve been using lately to make them super easy to sew. It kind of has to be the last step, which can be tricky, but I promise it’s doable. So, here is the last step of the Gadget Guard, in a bit more detail. Let me know if I need to draw the arrows for you.

You will need a scrap of fabric for your zipper tab, some paper backed *sewable* fusible web (the kind that comes on a roll or a sheet – like Wonder Under) and some fray block.

Cut your zipper tab 2” x 4” for 1” wide zippers or 2.5” x 5” for 1.25” wide (long pull) zippers.
(The makeup bag is different, use the dimensions specified in the pattern.)

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Fold the top and bottom of the zipper tab to the center, wrong sides together, and press.

IMG_1457 Fold the sides to the center and press.

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Check the size to make sure it slides onto the zipper. This is where you will insert the zipper tape later.
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Back side of zipper tape:IMG_1484
Fuse a small 3/4” x 1/4” strip of paper backed fusible web to both ends of the inside. Do not remove the paper.
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Fold the in half (top to bottom) enclosing all of the raw edges. Line everything up and press. The paper is still on and helping to keep the sides from unfolding while you press. This is the key!! Make sure it’s all lined up and looks nice.
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Unfold, remove the paper, fold back together, and press to fuse.  Use steam to get a good fuse! This will keep the tab from unfolding on you while you slide it onto the end of the zipper tape.

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My patterns all have instructions on where to cut the zipper, but for the Gadget Guard, you’ll position the zipper so that you have enough clearance for your device. Measure 1.25” from the outside edge of the zipper pull while it’s in this position, and cut off the excess zipper.

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Slide the top “slot” of the zipper tab onto the zipper, and make sure the other, folded side is on the bottom. Make sure you push it down so the zipper teeth are all the way at the fold. The fusible web should help everything stay together. You can add a Clover Wonder Clip if you have one.

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I like to use my 1/4″ foot which has 1/8″ notches, and use the 1/8″ notch as a guide. You could also use your zipper foot. Add your foot and pull up your bobbin thread.
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Do not be afraid to scrunch up the pouch to get it in there. I close the zip just enough to clear the zipper tab and presser foot, but so that the pouch is open. Looking down, this is how I load it into the machine.
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Now you will finally sew a box around the zipper tab. I start with the needle down, 2 stitches in from the corner, 1/8″ away from the edge. Use a longer stitch length, like 3.5-4 when topstitching. It looks nicer, it feeds through the machine easier, and it’s easier to pull out without ruining the project you have nearly completed, should you need to.
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Sew to each corner *slowly* and pivot with the needle down.
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Come back around to where you started. Now, some people like to backstitch at the beginning and end. That’s fine. I like to take one or two stitches past where I started, and then pull it out of the machine leaving longer threads. My Bernina 750 has an awesome auto-cut button, and it’s difficult to resist using it, but you’ll see why.
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Then I like to turn it over to the back side and pull on the threads to get that little loop. If you pull that, the threads will come right to the back, where you can tie them off. If they won’t, simply thread them into a hand sewing needle and push them through to the back that way.
IMG_1608Tie everything off, add a glob of fray block, and clip your threads (or bury them, if you want.) :)
IMG_1614 Perfect zipper tab. Every time.
IMG_1626 Gallery16 IMG_1688 (1)
Still my favorite one ever! Fussy cut that tab! :)
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Categories : Bagmaking Tips, Daytripper, Gadget Guard, Make Me Up Before You Go-Go, Pattern Tips, Quick Zip Lunch Bag, Tutorials, Two Zip Hipster
Comments (31)

Comments

  1. mary says:
    May 30, 2014 at 3:45 AM

    Thanks for sharing this, I’ve made a few in my time but never been delighted with the end result, I’ll be following this next time!

    Reply
  2. Michelle K says:
    May 30, 2014 at 5:12 AM

    Thanks! I have never done one of these, but I did purchase the Gadget Guard pattern so I know I’ll have to eventually! This will make it much easier when I decide to tackle it:)

    Reply
  3. jeri says:
    May 30, 2014 at 9:40 AM

    Brilliant! Fusible web! I don’t know why I didn’t think of that!

    Reply
  4. Pat patel says:
    May 30, 2014 at 10:23 AM

    Like all of your directions, thorough, precise, and clear. Thank you for all of your patterns. I have used several. Keep up the good work.
    P.S. What is the grey geometric fabric?

    Reply
  5. Deanna says:
    May 30, 2014 at 3:44 PM

    Erin, Great tutorial as always, I really appreciate all of the hard work that goes into your tutorials, from the pictures to making sure the directions are correct, I appreciate all of your hard work and dedication!

    Reply
  6. JulieCC says:
    May 30, 2014 at 6:41 PM

    This is so helpful, even though I’ve made two Gadget Guards and a 2ZH! The additional photos are very helpful for visual learner me. The directions on how to feed it to stitch it are very helpful, too! I made a very large GG the first time and my machine’s throat isn’t very big, so it was a challenge!

    I like the clearer instructions on how to tie off the threads, too. I don’t remember which pattern/tutorial I used that said to do that, but I couldn’t figure it out, so I didn’t do it and just used lots of fray block.

    Thanks for this! So helpful, was always!

    Reply
  7. Anita says:
    May 30, 2014 at 11:26 PM

    Great tutorial! Thanks :)

    Reply
  8. Kathy C. says:
    May 31, 2014 at 6:38 PM

    Such great tips. I like the zipper pull idea and the bit more room it provides. Thank you.

    Reply
  9. TimelessKreations says:
    July 15, 2014 at 9:54 PM

    That is so much easier then what I have seen out there. Thank you so much for sharing your tutorials. Your patterns look fun as well.

    Reply
  10. Perfect Zipper Tab Tutorial | Go To Sew says:
    July 28, 2014 at 3:01 PM

    […] Want to know the secret to a perfect zipper tab? Head on over to the tutorial at Dog Under My Desk to find out!  […]

    Reply
  11. Nancy M says:
    July 30, 2014 at 6:59 AM

    Thanks for the great tutorial, I just purchased a big bag of zippers from good will and there were alot of 22 in. zippers and I couldn’t think of how I would use that many.

    Reply
  12. carol greenway says:
    December 30, 2014 at 6:55 AM

    Looks so awesome, if I ever get a sewing machine I want to make so much… some day.Thanks for all the cool ideas.

    Reply
  13. Cindy H says:
    February 9, 2015 at 10:46 AM

    Can you clarify please. In the step where you remove the paper and fuse – then how do you get the zipper in there if it’s already fused? Never mind I just read it again and realized that the zipper is inserted in the top slot!! Aha moment! :)

    Reply
  14. Nancy Shuford says:
    February 11, 2015 at 12:05 PM

    You my friend are brilliant! Thanks for sharing.

    Reply
  15. Mary Zinnanti says:
    February 23, 2015 at 8:38 AM

    Love this technique!!! Very Clever idea!! Thanks For Sharing!!

    Reply
  16. Alice says:
    June 24, 2015 at 9:10 AM

    Thanks for sharing this. I always had problems with the zipper tabs and even after having made the tabs a few times now according to your tutorial, I still have to revert to it every time. Thanks.

    Reply
  17. Barbara says:
    July 5, 2015 at 2:25 PM

    This is a great tutorial. I’ve been struggling for an hour now with another tutorial, but this one has solved my problem! Thanks so much for sharing.

    Reply
  18. Erin Erickson says:
    July 11, 2015 at 1:53 AM

    Thanks everyone! I’m so happy it helps! :)

    Reply
  19. diane hibble says:
    September 26, 2015 at 2:22 PM

    It’s exactly this sort of thing that non-sewers under-estimate time wise , to make.
    It’s what adds the extra minutes (hours ??) to certain makes. But … it does give a beautiful, professional finish to items.
    The jury is out to if it’s worth it or not ! Personally I think it is.
    Someone needs to make and distribute zipper ends :D

    Reply
    • Erin Erickson says:
      September 27, 2015 at 10:18 AM

      Actually you can get metal zipper ends. I’ve never used them, but I know they are out there. Check the supplies category on Etsy!

      Reply
  20. Kathleen says:
    February 25, 2016 at 11:10 AM

    I just read this as I was installing a zipper on a bag and I didn’t want to do the bent-in zipper end so I looked around the internet and discovered this blog post. I followed your directions carefully and it was easy and turned out perfect!
    Thanks!!!

    Reply
  21. Dizzy T says:
    June 3, 2016 at 4:55 PM

    Thankyou for such a well photo’d and clearly written tutorial. Better than most I’ve seen. Muchnappreciated. X

    Reply
  22. Lauren E says:
    July 11, 2016 at 7:28 AM

    This was a treat tutorial! Wish this had been in my life sooner my zipper tabs look amazingamazing! Thank you!

    Reply
  23. sandra says:
    January 10, 2017 at 10:18 AM

    Fabulous! have been having such a struggle with these ‘simple’ things…never happy. Looked for an easy method and BINGO! perfectly explained. Will be on the case tomorrow. :D Thank you so much.

    Reply
  24. patricia says:
    June 21, 2017 at 4:36 AM

    Thank you for such a concise and helpful tutorial, i am going to be trying these on my large coin purses,

    Reply
  25. marcia spence says:
    June 21, 2017 at 2:10 PM

    Thanks so much for this tutorial! Who would ever have thought of using the fusible? Not me! Worked well!!!

    Reply
  26. Tracy King says:
    October 6, 2017 at 7:51 PM

    This is awesome!! Thank you so much :)

    Reply
  27. Valquiria Chagas says:
    June 29, 2018 at 9:04 AM

    Bom dia!
    Amei o tutorial,
    Obrigada por postar
    Super beijo

    Reply
  28. Badatcounting says:
    November 25, 2018 at 9:41 PM

    I finally worked up to making a little zipper bag with a zip tab today. This worked great. If only I could stitch straighter. Il keep practicing that. But thanks so much for sharing this. I never would have gotten it right without your very clear tutorial.

    Reply
  29. Pamela says:
    October 15, 2020 at 7:55 AM

    So helpful, but I have a terrible memory. I would Love to be able to download this. Please let me know if it’s downloadable or printable. Thanks for your help with all of these wonderful little projects

    Reply
  30. Jen says:
    December 31, 2022 at 9:51 PM

    Given your dislike of zipper stops, I’m guessing you’re not a fan of metal zippers. If I particularly liked the look of metal zips ;) how could I adapt this style (I’m making the Two Zip Hipster) to accommodate the metal? Remove teeth using pliers?

    Reply

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